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ABB tf42-35 thermal overload relay 29a - 35a
MPN: 1SAZ721201R1053
Alt. SKU: TF42-35
Why Choose the ABB TF42-35 Thermal Overload Relay?
The ABB TF42-35 Thermal Overload Relay with product code 1SAZ721201R1053 is a robust and dependable motor protection relay designed to provide reliable overload and phase failure protection for industrial three-phase motors. As part of the trusted ABB TF42 thermal overload relay series, this electromechanical protection device is engineered for direct mounting onto ABB block contactors within motor starter assemblies.
The TF42-35 delivers fast and accurate thermal overload protection while improving operational reliability and reducing motor downtime. Integrated temperature compensation, selectable manual or automatic reset, trip indication, STOP functionality and built-in auxiliary contacts simplify installation, diagnostics and maintenance within industrial control systems.
With an adjustable current range of 29 to 35 A, the ABB TF42-35 is ideal for larger industrial motors used in conveyors, compressors, pumps, fans, HVAC systems, processing machinery and OEM automation equipment.
Key Advantages
- Reliable thermal overload protection for industrial motors.
- Adjustable current range from 29 to 35 A.
- Integrated phase failure sensitivity for improved motor protection.
- Compact design for direct mounting onto ABB contactors.
- Trip class 10 protection for standard motor applications.
- Selectable manual or automatic reset functionality.
- Integrated STOP function and visual trip indication.
Key Features
- ABB TF42 thermal overload relay series.
- 29 to 35 A adjustable overload setting.
- Trip class 10 overload protection.
- 3-pole motor protection relay.
- 1 NO + 1 NC integrated auxiliary contacts.
- Temperature-compensated operation.
- Manual or automatic reset selection.
- Trip-free mechanism with STOP function.
- Compact IP20 enclosure for industrial control panels.
- Suitable for direct connection to ABB AF contactors.
Technical Specifications
- Manufacturer: ABB
- Series: TF42 Thermal Overload Relays
- Model: TF42-35
- Product code: 1SAZ721201R1053
- Product type: Thermal overload relay
- Current adjustment range: 29 to 35 A
- Rated operational current: 35 A
- Trip class: Class 10
- Number of poles: 3
- Auxiliary contacts: 1 NO + 1 NC
- Rated insulation voltage: 690 V AC
- Rated operational voltage: Auxiliary circuit 600 V AC/DC
- Rated impulse withstand voltage: 6 kV
- Protection rating: IP20
- Reset method: Automatic or manual
- Mounting type: Direct attachment to contactor
- Terminal type: Screw terminals
- Dimensions (H × W × D): approx. 88.3 × 45 × 70.5 mm
- Weight: approx. 0.145 kg
- Operating temperature: approx. -25 °C to +60 °C
- Standards: IEC/EN 60947-1, IEC/EN 60947-4-1, UL 60947-4-1
Reliable Motor Protection for Industrial Automation
Thermal overload relays are critical components in industrial motor control systems, helping protect motors against overheating caused by excessive current draw, stalled rotor conditions or phase loss. By disconnecting the motor during overload events, overload relays reduce maintenance costs and improve equipment lifespan.
The ABB TF42 series is specifically designed for machine builders and industrial automation engineers requiring dependable motor protection, compact installation and seamless integration with ABB contactor systems. Its direct mounting capability and integrated auxiliary contacts simplify wiring and panel assembly.
Typical Applications
- Industrial motor starter assemblies.
- HVAC and ventilation systems.
- Pumps and compressor protection.
- Conveyor and material handling equipment.
- Packaging and OEM machinery.
- Industrial automation control panels.
Frequently Asked Questions
What is the ABB TF42-35 used for?
The ABB TF42-35 is used to protect three-phase motors against overload conditions and phase failure in industrial motor control systems.
What current range does this overload relay support?
The relay supports an adjustable overload current range from 29 to 35 A.
Does the relay support manual and automatic reset?
Yes. The ABB TF42-35 supports both manual reset and automatic reset operation.
What auxiliary contacts are included?
The relay includes integrated auxiliary contacts with 1 normally open (NO) and 1 normally closed (NC) contact.
Where is the ABB TF42-35 typically installed?
The relay is commonly mounted directly onto ABB AF series contactors inside industrial motor starter assemblies and automation panels.
Trusted by Industrial Engineers Worldwide
ABB thermal overload relays are widely trusted across industrial automation systems for dependable motor protection, long operational life and reliable integration with industrial control equipment.
| Manufacturer Part Number | 1SAZ721201R1053 |
|---|---|
| Amp Range | 29A - 35A |
| HS Code | 85364900 |
| Country of Manufacture | Germany |
| Manufacturer | ABB |
| Alternative Product SKU | TF42-35 |
| Barcode | 4013614398162 |
Motor protection for overload and phase failure
Thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The thermal overload relay can make up a compact starting solution together with contactors.

Main Benefits:
- Reliable protection for motors
- Easy to create starters
- Optimized match to ABB contactors
- Single mounting kits and wire reset for
remote control available for specific applications
Main Features:
- Adjustable current setting ranges
- Overload protection with phase loss sensitivity
- Temperature compensation up to +60°C
- Automatic or manual reset, sealable
- Stop and test function