2489580 Cembre BSCL500 COLOUR CODED BUTT SPLICE

2489580 Cembre BSCL500 COLOUR CODED BUTT SPLICE

Cembre 2489580 BSCL500 colour-coded long-barrel non-insulated butt splice connector for joining 240 mm² copper conductors using compression crimping.

SKU: 2489580Alt SKU: BSCL500MPN: 2489580
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Why Choose the Cembre 2489580 BSCL500 Colour-Coded Butt Splice?

The Cembre 2489580, also identified as the BSCL500, is a heavy-duty colour-coded long-barrel butt splice connector designed for permanently joining 240 mm² copper conductors in industrial, commercial and utility electrical installations. As part of the trusted Cembre BSCL series, this non-insulated compression connector delivers exceptional electrical conductivity, outstanding mechanical strength and dependable long-term performance.

Manufactured from annealed electrolytic copper with a purity greater than 99.95% and finished with electrolytic tin plating, the BSCL500 offers excellent corrosion resistance while maintaining a low-resistance electrical connection. Its extended long-barrel construction provides a generous crimping area, helping create secure and durable cable joints when installed using compatible Cembre compression tooling.

Designed for 240 mm² copper conductors, the connector incorporates tapered conductor entries at both ends together with an integrated central conductor stop for accurate conductor positioning before crimping. The brown colour coding enables rapid identification of the correct connector size and matching compression die.

Key Advantages

  • Professional long-barrel compression butt splice for copper conductors.
  • Suitable for 240 mm² copper cable.
  • Manufactured from annealed electrolytic copper for maximum conductivity.
  • Electrolytically tin plated for outstanding corrosion resistance.
  • Long-barrel construction provides exceptional mechanical strength.
  • Tapered conductor entries simplify cable installation.
  • Integrated central stop ensures accurate conductor positioning.
  • Brown colour coding simplifies connector and die identification.

Key Features

  • Cembre BSCL series colour-coded butt splice.
  • Manufacturer part number: 2489580.
  • Alternative reference: BSCL500.
  • Conductor size: 240 mm².
  • Long-barrel straight-through compression connector.
  • Non-insulated construction.
  • Electrolytic copper body with annealed finish.
  • Electrolytically tin plated.
  • Tapered conductor entry on both ends.
  • Integrated central conductor stop.
  • Brown identification colour.
  • Compatible with Cembre compression tools.

Reliable Copper Cable Jointing

Compression butt splice connectors provide permanent, low-resistance electrical joints while maintaining exceptional mechanical integrity. The Cembre BSCL range is engineered for demanding industrial environments where reliability, conductivity and long service life are essential.

The BSCL500 combines an extended long-barrel design with annealed electrolytic copper construction to maximise conductor contact during crimping. Its electrolytic tin-plated finish protects the connection against oxidation and corrosion, ensuring dependable performance throughout the installation's service life.

Typical Applications

  • Industrial control panels.
  • Power distribution systems.
  • Switchgear assemblies.
  • Heavy-duty machinery wiring.
  • Commercial electrical installations.
  • Utility infrastructure.
  • Industrial maintenance and repairs.
  • Permanent copper cable jointing applications.

Technical Specifications

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Colour Brown
Conductor Size 240 mm²
Device Type Butt Connector
Series BSCL
Manufacturer part number 2489580
Product type Colour-coded butt splice connector
Connector style Straight-through long-barrel splice
Conductor material Copper
Conductor cross-section 240 mm²
Approximate conductor size 500 MCM
Connector material Annealed electrolytic copper (>99.95% purity)
Surface finish Electrolytic tin plating
Colour code Brown
Die index 48
Overall length 117 mm
Barrel length 58.5 mm
Outside diameter 21.1 mm
Cable stripping length 65 mm
Conductor entry diameter 27.2 mm
Operating temperature -50 °C to +150 °C
Maximum operating voltage Up to 35 kV
Termination method Compression crimping
Compliance UL 486A-486B, RoHS compliant
HS Code 85369010
Country of Manufacture Italy

Frequently Asked Questions

What is the Cembre 2489580 used for?

The BSCL500 is designed to permanently join two compatible 240 mm² copper conductors using compression crimping.

What cable size does the BSCL500 accept?

This connector is designed for 240 mm² copper conductors, approximately equivalent to 500 MCM.

Is the connector insulated?

No. The Cembre BSCL500 is a non-insulated butt splice and should be insulated after installation using a suitable insulation method.

Why is the connector tin plated?

The electrolytic tin plating improves corrosion resistance while maintaining excellent electrical conductivity throughout the service life of the connector.

Which crimping die is required?

The BSCL500 uses a die index 48 (brown) and should be installed using a compatible Cembre compression tool and die.

Trusted by Electrical Professionals Worldwide

Cembre BSCL compression connectors are trusted by industrial electricians, utilities, panel builders and OEM manufacturers for producing secure, reliable and long-lasting copper cable joints in demanding electrical installations.