1SCA148596R1001 ABB 160A 80kW 3-Pole IP65 Steel Enclosed EMC Safety Switch

Why Choose the ABB OT160EVTRR3TZ 160A 80kW 3-Pole IP65 EMC Safety Switch?

The ABB OT160EVTRR3TZ, manufacturer order number 1SCA148596R1001, is a heavy-duty 160 A three-pole EMC safety switch designed for dependable electrical isolation in industrial installations. Part of ABB's metal enclosed switch-disconnector range, this unit combines a robust steel sheet enclosure, a high-performance load-break switching mechanism and specialised electromagnetic compatibility (EMC) cable-entry provisions.

Specified as an 80 kW industrial safety switch at 400–415 V AC, the OT160EVTRR3TZ provides a 160 A AC-23A operational current rating for motor and highly inductive switching duties. ABB's technical data also lists an AC-23A operational power rating of 88 kW at 380–415 V AC, while the enclosed switch catalogue identifies the model with an 80 kW motor-output classification. This makes it suitable for demanding industrial applications when selected according to the connected equipment's actual operating conditions.

The switch is housed in a grey steel sheet enclosure with IP65 ingress protection and IK09 impact resistance. It features a black pistol-type operating handle, an interlocked enclosure cover, a protective earth terminal arrangement and ring-flange cable entries designed to support EMC-conscious installations. With enclosure dimensions of 600 × 400 × 230 mm, the OT160EVTRR3TZ provides a substantial industrial isolation solution for machinery, motor circuits and electrical equipment where electromagnetic interference must be considered.

Key Advantages

• 160 A three-pole switch disconnector for industrial electrical switching and isolation.
• 80 kW motor-output classification at 415 V AC in ABB's enclosed switch catalogue.
• 160 A AC-23A operational current rating at 380–415 V AC.
• EMC-oriented construction supports installations requiring effective cable-screen continuity and electromagnetic interference control.
• IP65 steel sheet enclosure provides protection against dust ingress and water jets.
• IK09 impact resistance provides additional mechanical durability.
• Black pistol-type operating handle offers clear external ON/OFF operation.
• Interlocked enclosure cover helps control access to live electrical equipment.
• Defeatable interlock allows authorised access in accordance with safe working procedures.
• Ring-flange cable-entry system accommodates appropriately selected EMC cable-entry accessories.
• Top and bottom cable-entry positions provide flexible power-cable routing.
• Two normally open and one normally closed auxiliary contacts are included.
• Protective earth termination supports equipment earthing arrangements.
• Surface-mounted steel enclosure provides a robust local machinery isolation point.

Key Features

• Manufacturer: ABB.
• Model: OT160EVTRR3TZ.
• Manufacturer order number: 1SCA148596R1001.
• Product group: 311019 – Metal Enclosed (Loadbreak).
• Product type: EMC enclosed safety switch / switch disconnector.
• Number of switched poles: 3.
• Conventional enclosed thermal current: 160 A.
• Rated operational current, AC-22A: 160 A at 380–415 V AC.
• Rated operational current, AC-23A: 160 A at 380–415 V AC.
• Catalogue motor-output classification: 80 kW at 415 V AC.
• Rated operational power, AC-23A: 88 kW at 380–415 V AC.
• Rated insulation voltage: 750 V.
• Rated operational voltage, main circuit: 1000 V.
• Enclosure ingress protection: IP65.
• Enclosure impact resistance: IK09.
• Enclosure material: Steel sheet.
• Enclosure colour: Grey, RAL 7032.
• Operating handle: Black pistol-type handle.
• Handle indication: I–0 / ON–OFF.
• Cover interlocking: Included, with defeatable interlocking.
• Cable-entry system: EMC ring-flange entries.
• Cable-entry arrangement: Four ring-flange positions at the top and four at the bottom.
• Ring-flange covers included: 6.
• Auxiliary contacts supplied: 2 NO + 1 NC.
• Neutral terminal: Not included.
• Protective earth terminals: Included.
• Mounting arrangement: Surface mounting.

Technical Specifications

• Manufacturer: ABB
• Model: OT160EVTRR3TZ
• Manufacturer order number: 1SCA148596R1001
• ABB product group: 311019 – Metal Enclosed (Loadbreak)
• Product description: 160 A, 80 kW, 3-pole, IP65 steel enclosed EMC safety switch with handle
• Product category: Metal enclosed switch disconnectors and EMC safety switches
• Number of switched poles: 3
• Conventional enclosed thermal current (Ithe): 160 A
• Rated operational current (AC-22A, 380–415 V): 160 A
• Rated operational current (AC-22A, 500 V): 160 A
• Rated operational current (AC-22A, 690 V): 160 A
• Rated operational current (AC-23A, 380–415 V): 160 A
• Rated operational current (AC-23A, 500 V): 160 A
• Rated operational current (AC-23A, 690 V): 160 A
• Catalogue maximum motor output (AC-23A, 415 V): 80 kW
• Rated operational power (AC-23A, 380–415 V): 88 kW
• Rated operational power (AC-23A, 500 V): 112 kW
• Rated operational power (AC-23A, 690 V): 144 kW
• Rated insulation voltage (Ui): 750 V
• Rated operational voltage, main circuit: 1000 V
• Rated short-time withstand current (Icw, 1 s): 8 kA
• Rated short-circuit making capacity (Icm, 1000 V AC): 30 kA
• Rated conditional short-circuit current: 40.5 kA
• Pollution degree: 3
• Special function: EMC
• Enclosure type: MSC
• Enclosure material: Steel sheet
• Enclosure colour: RAL 7032 grey
• Enclosure protection rating: IP65
• Enclosure impact resistance: IK09
• Handle type: Pistol-type operating handle
• Handle colour: Black
• Handle indication: I–0 / ON–OFF
• Cover interlocking: Included
• Interlock override: Defeatable by authorised personnel
• Operating arrangement: Front operated
• Mounting arrangement: Surface mounting
• Cable-entry positions: Top and bottom
• Cable-entry system: Fixed ring-flange cable-entry plates
• Ring-flange positions: 4 top / 4 bottom
• Ring-flange covers supplied: 6
• Ring-flange cover knockout diameters: 10, 12.5, 20.5, 25.5 and 32.5 mm
• EMC ring-flanges: Select separately where required
• Main circuit terminal type: Bolt connection
• Main circuit connection hole diameter: 8 mm
• Main circuit terminal tightening torque: 6 N·m
• Protective earth terminal arrangement: 2 screw-clamp terminals
• Protective earth conductor capacity: 10–70 mm²
• Neutral terminal: Not included
• Auxiliary contacts included: 2 NO + 1 NC
• Maximum mounted auxiliary contacts: 2 NO + 2 NC
• Line terminal arrangement: Top in – bottom out
• Enclosure height: 600 mm
• Enclosure width: 400 mm
• Enclosure depth: 230 mm
• Product net weight: 19.91 kg
• EAN: 6417019781273
• Country of origin: Finland
• Applicable product standards: IEC 60947-1 and IEC 60947-3

EMC-Compatible Motor Isolation with Robust Steel Enclosure Protection

The ABB OT160EVTRR3TZ is designed for industrial electrical installations where dependable isolation and electromagnetic compatibility are important. Its three-pole switching mechanism simultaneously disconnects the three phase conductors of an appropriately designed electrical circuit. This makes it suitable for machinery isolation, motor installations and industrial electrical equipment where a clearly accessible means of disconnection is required.

Unlike conventional enclosed isolators, the OT160EVTRR3TZ incorporates an EMC-oriented ring-flange cable-entry system. This arrangement supports the use of appropriately selected screened cables and EMC termination accessories to help maintain electrical continuity between cable screens and the metal enclosure. Such provisions are particularly valuable in installations containing variable-speed drives, frequency converters and other equipment that can generate electromagnetic interference. Effective EMC performance depends on the complete installation, including cable selection, screen termination, earthing and accessory compatibility.

The switch has a 160 A AC-23A operational current rating across the specified 380–690 V AC range. ABB's enclosed switch catalogue identifies the OT160EVTRR3TZ with an 80 kW motor-output classification at 415 V AC, while its detailed technical information specifies an 88 kW AC-23A rated operational power at 380–415 V AC. The corresponding technical power ratings are 112 kW at 500 V and 144 kW at 690 V. Installers should select the switch using the relevant manufacturer rating and the actual connected load conditions.

The steel sheet enclosure provides greater mechanical robustness than many lightweight plastic enclosures and offers an IP65 ingress protection rating together with IK09 impact resistance. The grey enclosure incorporates a black pistol-type operating handle and an interlocked cover. The cover interlock helps control access to the internal switching assembly, while an override facility permits authorised access under appropriate safe working procedures.

The OT160EVTRR3TZ is supplied with two normally open and one normally closed auxiliary contacts, enabling supplementary indication or control functions in a properly designed circuit. Protective earth terminals are included, but the product does not include a neutral terminal. As a manual switch disconnector, it does not provide automatic overload or short-circuit interruption; suitable protective devices must be incorporated into the installation. The device should be used with appropriate lockout, isolation and absence-of-voltage verification procedures before maintenance.

Typical Applications

• Industrial machinery requiring 160 A three-pole isolation.
• 80 kW-class motor installations at 400–415 V AC.
• Variable-speed drive and frequency-converter installations requiring EMC-conscious cable routing.
• Manufacturing machinery and automated production equipment.
• Industrial pumps, fans and compressors.
• Conveyor systems and material handling machinery.
• Industrial HVAC plant and mechanical services equipment.
• Motor control and electrical distribution installations.
• Processing machinery and production lines.
• Industrial electrical equipment incorporating screened power cables.
• OEM machinery and industrial equipment manufacturing.
• Maintenance isolation points requiring an IP65 steel enclosed safety switch.