2TLA920502R0004 ABB HD5-B-102 3-Position Enabling Device AS-i

2TLA920502R0004 ABB HD5-B-102 3-Position Enabling Device AS-i

ABB HD5-B-102 2TLA920502R0004 is an IP65 three-position enabling device with integrated AS-i communication, three auxiliary buttons, home-position sensor, assist LED and M12 5-pin male connection for industrial machine safety applications.

SKU: 2TLA920502R0004Alt SKU: HD5-B-102MPN: 2TLA920502R0004
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Why Choose the ABB HD5-B-102 Three-Position Enabling Device?

The ABB HD5-B-102, order code 2TLA920502R0004, is a handheld three-position enabling device with integrated AS-i communication designed for controlled machine operation when an operator needs to work within or close to a hazardous area. It is particularly suited to activities such as machine setup, troubleshooting, test running and programming where deliberate operator control is required.

The HD5-B-102 combines its three-position enabling function with three auxiliary buttons, comprising one front button and two top buttons. It also incorporates a home-position sensor, assist LED / flashlight and status indication, providing operators with a versatile handheld interface for compatible industrial machine safety systems.

Designed with integrated AS-i technology, the HD5-B-102 uses an M12 5-pin male connector and operates at a rated 30 V DC. Its robust IP65 enclosure and glass-fibre-reinforced plastic housing are designed for demanding industrial environments, with the HD5 range particularly developed to meet the requirements of food and beverage applications.

Key Advantages

  • Complete three-position enabling device for industrial machine safety applications.
  • Integrated AS-i communication for connection to compatible safety systems.
  • Three auxiliary buttons provide additional machine control functions.
  • Integrated home-position sensor supports detection when placed in the appropriate active holder.
  • Built-in assist LED / flashlight provides illumination around the working area.
  • IP65 protection and chemical-resistant housing suit demanding industrial environments.

Key Features

  • ABB HD5-B-102 three-position enabling device.
  • Integrated AS-i communication technology.
  • One front auxiliary button.
  • Two top auxiliary buttons.
  • Integrated assist LED / flashlight.
  • Integrated home-position sensor.
  • Status indication for operator feedback.
  • M12 5-pin male connector.
  • IP65 enclosure protection.
  • Suitable for safety functions up to PL e / Category 4 in an appropriately designed system.
  • Glass-fibre-reinforced plastic housing developed for demanding industrial environments.
  • ABB order code 2TLA920502R0004.

Controlled Machine Movement in Hazardous Areas

Three-position enabling devices are used where an operator needs to perform controlled machine movements while positioned within or close to a hazardous area, such as during troubleshooting, setup, test running or programming. The three-position operating principle enables intentional machine operation from the designated middle position while allowing the associated safety function to respond if the control is released or fully depressed.

The ABB HD5-B-102 extends this functionality with AS-i communication, three auxiliary buttons, status indication, an assist LED and home-position sensing. Its ergonomic handheld format, smooth construction and IP65 enclosure make it particularly suitable for demanding machine safety applications, including food and beverage environments.

Typical Applications

  • Machine setup and adjustment operations.
  • Troubleshooting within safeguarded machine areas.
  • Machine test running and commissioning.
  • Industrial robot programming and setup.
  • Food and beverage production machinery.
  • Automated production and assembly equipment.
  • Machine maintenance and diagnostic operations.

Technical Specifications

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Device Type Enabling device
Product group Control devices
Series HD5
Order code 2TLA920502R0004
Product type Three-position enabling device
Communication interface AS-i
Safety function Three-position enabling control
Auxiliary buttons 3
Front auxiliary buttons 1
Top auxiliary buttons 2
Emergency stop No
Home-position sensor Yes
Assist LED / flashlight Yes
Status indication Yes
Connection M12 5-pin male connector
Rated operating voltage 30 V DC
Rated operating current at DC-12, 24 V 0.02 A
Channels 2
Performance level Up to PL e
Safety category Up to Category 4
Protection rating IP65
Housing material Glass-fibre-reinforced plastic
Ambient operating temperature -10 to +50 °C
Dimensions (H × W × D) 185 × 55 × 75 mm
Net weight 0.26 kg
Standards ISO 13849, UL 60947-5-1, CAN/CSA C22.2 No. 60947-5-1
GTIN / EAN 4013614554025

Frequently Asked Questions

What is the ABB HD5-B-102 used for?

The ABB HD5-B-102 is a three-position enabling device used to permit controlled machine movement while an operator is within or close to a hazardous area, such as during troubleshooting, test running, setup and programming.

Does the ABB HD5-B-102 have an emergency stop button?

No. The HD5-B-102 does not include an emergency stop button. It features one front auxiliary button, two top auxiliary buttons, a home-position sensor and an assist LED / flashlight.

What communication interface does the HD5-B-102 use?

The HD5-B-102 incorporates an AS-i communication interface and uses an M12 5-pin male connector.

What is the protection rating of the ABB HD5-B-102?

The HD5-B-102 has an IP65 protection rating and uses a robust glass-fibre-reinforced plastic housing designed for demanding industrial environments.

What additional functions are included with the HD5-B-102?

In addition to its three-position enabling function, the HD5-B-102 includes one front auxiliary button, two top auxiliary buttons, an assist LED / flashlight, status indication and a home-position sensor.

Designed for ABB Machine Safety Systems

ABB HD5 three-position enabling devices provide deliberate operator control during machine setup, troubleshooting, test running and programming, combining ergonomic handheld operation with industrial safety functionality and connectivity for demanding automation environments.