ABB tf140du-142 thermal overload relay 110a - 142a

ABB tf140du-142 thermal overload relay 110a – 142a

ABB TF140DU-142 thermal overload relay with adjustable current range from 110 to 142 A, designed for industrial motor protection and automation systems.

SKU: 1SAZ431201R1004Alt SKU: TF140DU-142MPN: 1SAZ431201R1004
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List Price £298.72 ex VAT
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Why Choose the ABB TF140DU-142 Thermal Overload Relay?

The ABB TF140DU-142 Thermal Overload Relay (1SAZ431201R1004) is a heavy-duty electromechanical motor protection relay designed to provide dependable overload and phase failure protection for larger three-phase motors operating in demanding industrial environments. As part of the proven ABB TF140DU thermal overload relay series, it is engineered for direct mounting onto compatible ABB AF116 and AF140 contactors, making it an ideal solution for industrial motor starters, machinery and electrical control panels.

Designed to maximise motor reliability while reducing costly downtime, the TF140DU-142 features temperature compensation, phase loss sensitivity and a Trip Class 10A characteristic for accurate overload protection. Integrated auxiliary contacts, selectable manual or automatic reset and built-in STOP and TEST functions simplify commissioning and maintenance while ensuring safe operation in demanding industrial environments.

With an adjustable current setting range of 110 to 142 A, the TF140DU-142 is ideally suited for protecting larger industrial motors used in conveyors, compressors, pumps, fans and heavy manufacturing equipment. Its rugged construction ensures dependable long-term performance in continuous industrial service.

Key Advantages

  • Reliable thermal overload and phase failure protection for three-phase motors.
  • 110 to 142 A adjustable current range for flexible motor protection.
  • Trip Class 10A overload protection.
  • Integrated 1 NO and 1 NC auxiliary contacts.
  • Selectable manual or automatic reset.
  • Direct mounting onto compatible ABB AF116 and AF140 contactors.
  • Temperature compensated for improved protection accuracy.
  • Built-in STOP and TEST functions with visual trip indication.

Key Features

  • ABB TF140DU thermal overload relay series.
  • 110 to 142 A adjustable overload setting.
  • Trip Class 10A.
  • Protection against overload and phase failure.
  • Integrated 1 normally open and 1 normally closed auxiliary contact.
  • Manual or automatic reset selection.
  • Temperature compensated operation.
  • Trip-free mechanism with STOP and TEST functions.
  • Three-pole motor protection.
  • Heavy-duty industrial construction.

Reliable Motor Protection for Industrial Applications

Thermal overload relays continuously monitor motor current and disconnect the motor whenever prolonged overload conditions or phase failure occur. This helps prevent overheating, extend motor service life and minimise unexpected downtime across industrial installations.

The ABB TF140DU series is trusted by OEMs, panel builders and maintenance engineers for dependable motor protection, straightforward installation and seamless compatibility with ABB AF contactors. Its robust construction ensures long service life in demanding industrial environments.

Typical Applications

  • Industrial motor starters.
  • Heavy-duty conveyor systems.
  • Pumps and water treatment equipment.
  • Compressors.
  • Industrial fans and ventilation systems.
  • Manufacturing and process machinery.
  • OEM machinery.
  • Industrial control panels.

Technical Specifications

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Compatible With AF116–AF146
Mounting Type Direct mount on contactor
Current Range 110–142 A
Trip Class Class 10A
Reset Type Manual / Automatic
Device Type Thermal Overload Relay
Current 140 A
Phase Three Phase
IP Rating IP20
Poles 3-pole
Series TF140DU Thermal Overload Relays
Product code 1SAZ431201R1004
Product type Thermal overload relay
Current adjustment range 110 to 142 A
Rated operational current 140 A
Trip class Class 10A
Number of poles 3P
Auxiliary contacts 1 NO + 1 NC
Rated insulation voltage 690 V AC
Rated operational voltage Main circuit 690 V AC / 440 V DC
Rated impulse withstand voltage Auxiliary circuit 6 kV, main circuit 8 kV
Protection rating Housing IP20, terminals IP10
Reset method Automatic or manual
Mounting type Direct attachment to contactor
Suitable contactors ABB AF116, AF140
Terminal type Screw terminals
Dimensions (H × W × D) approx. 140 × 89 × 126 mm
Weight approx. 0.82 kg
Operating temperature approx. -25 °C to +55 °C
Standards IEC/EN 60947-1, IEC/EN 60947-4-1, IEC/EN 60947-5-1, UL 60947-1, UL 60947-4-1

Frequently Asked Questions

What is the ABB TF140DU-142 used for?

The TF140DU-142 protects three-phase motors against overload conditions and phase failure in industrial motor control applications.

What current range does this overload relay support?

The relay provides an adjustable overload current setting from 110 to 142 A.

Can the relay be manually reset?

Yes. The TF140DU-142 supports both manual and automatic reset to suit different installation requirements.

Which contactors is this relay compatible with?

It is designed for direct mounting onto compatible ABB AF116 and AF140 contactors.

What protection does the relay provide?

It provides reliable thermal overload and phase failure protection for three-phase industrial motors while helping extend motor service life.

Trusted by Industrial Control Professionals

ABB TF140DU thermal overload relays are trusted worldwide by machine builders, electrical contractors and maintenance engineers for dependable motor protection, long service life and seamless integration into industrial motor starter assemblies.