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ABB ci512-ethcat:s500,bus-module,8dc/8di/8do
ABB CI512-ETHCAT is an EtherCAT slave communication interface and decentralised digital I/O module with eight 24 V DC digital inputs, eight 24 V DC transistor outputs, eight configurable digital I/O channels and integrated cam switch functionality for real-time industrial automation.
£261.80
Why Choose the ABB CI512-ETHCAT EtherCAT Interface Module?
The ABB CI512-ETHCAT is a high-performance EtherCAT communication interface and decentralised digital I/O module designed for ABB AC500 and S500 industrial automation systems. Operating as an EtherCAT slave, it combines real-time industrial Ethernet communication with integrated digital inputs and outputs, making it suitable for distributed machine control and high-speed automation applications.
The CI512-ETHCAT provides 24 integrated digital I/O channels, comprising eight dedicated 24 V DC digital inputs, eight 24 V DC transistor outputs and eight configurable 24 V DC digital input/output channels. The configurable channels can be assigned through software, providing flexibility for connecting sensors, switches, valves, relays and other industrial field devices.
With 10/100 Mbit/s full-duplex Ethernet, two RJ45 connections and an integrated Ethernet switch, the CI512-ETHCAT supports convenient EtherCAT daisy-chain network architectures. It also provides cam switch functionality and, for device index C0 and above, expansion with up to 10 additional S500 I/O modules, making it a flexible solution for modular real-time automation systems.
Key Advantages
- Compact EtherCAT slave and decentralised digital I/O module.
- 24 integrated digital I/O channels for industrial sensors and actuators.
- Eight 24 V DC digital inputs for industrial switching signals.
- Eight 24 V DC transistor outputs rated up to 0.5 A per channel.
- Eight configurable 24 V DC digital input/output channels for flexible system design.
- Integrated cam switch functionality for position-dependent machine control.
- Dual RJ45 Ethernet connections with an integrated switch simplify EtherCAT daisy-chain installations.
- Expandable with up to 10 additional S500 I/O modules on device index C0 and above.
Key Features
- ABB AC500 / S500 EtherCAT communication interface module.
- EtherCAT slave for real-time industrial Ethernet networks.
- 8 digital inputs at 24 V DC.
- 8 digital transistor outputs at 24 V DC, maximum 0.5 A per channel.
- 8 configurable digital inputs/outputs at 24 V DC, maximum 0.5 A per output channel.
- Integrated cam switch functionality with up to 32 cams.
- 10/100 Mbit/s full-duplex Ethernet.
- Two RJ45 Ethernet interfaces with integrated switch functionality.
- Module-wise galvanic isolation with the Ethernet interface isolated from the rest of the module.
- Protected against short circuit, reverse supply, overvoltage and reverse polarity.
- Status and diagnostic LEDs for system, channel, error and supply indication.
- Compatible with TU507-ETH and TU508-ETH terminal units.
- DIN rail installation for industrial control cabinets.
Real-Time EtherCAT Control for Industrial Machinery
The ABB CI512-ETHCAT provides a direct interface between digital field devices and an EtherCAT network, allowing sensors and actuators to be integrated into distributed real-time control architectures. Its integrated digital channels reduce the requirement for separate I/O modules while dual Ethernet connections simplify installation in line and daisy-chain network configurations.
Integrated cam switch functionality makes the CI512-ETHCAT particularly useful for machinery requiring position-dependent switching operations. Up to 32 cams can be configured and mapped to digital outputs, while compatible devices with index C0 and above can be expanded with additional S500 I/O modules for larger and more complex automation installations.
Typical Applications
- EtherCAT distributed and remote I/O systems.
- High-speed industrial machinery and factory automation.
- Packaging and production machinery.
- Conveyor and material handling systems.
- Position-dependent cam switching applications.
- Digital sensor and actuator interfacing.
- Motion-related machine automation systems.
- ABB AC500 and S500 industrial control installations.
Technical Specifications
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| IP Rating | IP20 | |
|---|---|---|
| Product Series | ABB AC500 | |
| Device Type | Communication / Function Module | |
| Coil / Supply Voltage | 20.4–28.8 V DC | |
| Digital Outputs | 8 | |
| Output Type | Transistor | |
| Communication | EtherCAT | |
| Supported Protocols | EtherCAT | |
| Signal Type / Function | Digital | |
| Number of I/O | 16 | |
| Digital Inputs | 8 | |
| Manufacturer | ABB | |
| Series | AC500 / S500 | |
| Model | CI512-ETHCAT | |
| Order code | 1SAP221000R0001 | |
| Product type | EtherCAT communication interface / decentralised digital I/O module | |
| Communication protocol | EtherCAT | |
| Network role | EtherCAT slave | |
| Network interface | Ethernet 100BASE-TX | |
| Ethernet connections | 2 × RJ45 via terminal unit | |
| Ethernet transfer rate | 10/100 Mbit/s full-duplex | |
| Transfer method | Ethernet II, IEEE 802.3 | |
| Total integrated I/O channels | 24 | |
| Digital inputs | 8 × 24 V DC | |
| Digital outputs | 8 × 24 V DC transistor outputs | |
| Maximum digital output current | 0.5 A per channel | |
| Configurable digital I/O | 8 × 24 V DC | |
| Maximum configurable output current | 0.5 A per channel | |
| Process supply voltage | 24 V DC | |
| Maximum terminal load | 10 A | |
| Current consumption via UP | 0.15 A during normal operation | |
| Current consumption via UP3 | 0.06 A plus output loads | |
| Maximum module power dissipation | 6 W | |
| Input process data | 10 bytes | |
| Output process data | 14 bytes | |
| Maximum input/output data | 144 bytes | |
| Acyclic services | SDO up to 1500 bytes and EtherCAT emergency diagnostics | |
| Cam switch functionality | Up to 32 cams | |
| Galvanic isolation | Ethernet interface isolated from the rest of the module | |
| I/O expansion | Up to 10 S500 I/O modules for device index C0 and above | |
| Terminal unit compatibility | TU507-ETH or TU508-ETH | |
| Weight | approx. 125 g without terminal unit | |
| Mounting type | DIN rail via terminal unit | |
| HS Code | 85389091 | |
| Country of Manufacture | Germany |
Frequently Asked Questions
What is the ABB CI512-ETHCAT used for?
The ABB CI512-ETHCAT is used as an EtherCAT slave and decentralised digital I/O module, connecting industrial sensors and actuators to real-time EtherCAT automation networks.
How many I/O channels does the CI512-ETHCAT have?
The CI512-ETHCAT provides 24 integrated digital I/O channels, comprising eight dedicated digital inputs, eight digital outputs and eight configurable digital input/output channels.
What is the output rating of the ABB CI512-ETHCAT?
The module provides 24 V DC transistor outputs rated up to 0.5 A per channel, with its configurable digital channels also supporting outputs up to 0.5 A per channel.
Does the CI512-ETHCAT support cam switch functionality?
Yes. The CI512-ETHCAT includes cam switch functionality with up to 32 cams, allowing position-dependent switching functions to be mapped to digital outputs for machine automation applications.
Can the ABB CI512-ETHCAT be expanded with additional I/O modules?
Yes. CI512-ETHCAT modules with device index C0 or above support up to 10 additional ABB S500 I/O modules through the integrated I/O bus.
Trusted ABB EtherCAT Automation
ABB AC500 and S500 automation components provide modular industrial control and distributed I/O functionality, with the CI512-ETHCAT combining real-time EtherCAT communication, flexible 24 V DC digital I/O and cam switch functionality for demanding machine automation systems.
