ABB ci511-ethcat:s500,bus-module,8di/8do/4ai

ABB ci511-ethcat:s500,bus-module,8di/8do/4ai

ABB CI511-ETHCAT is an EtherCAT communication interface module with 8 digital inputs, 8 digital outputs, 4 analogue inputs and 2 analogue outputs for AC500 and S500 automation systems.

SKU: CI511-ETHCATAlt SKU: CI511-ETHCATMPN: 1SAP220900R0001
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Why Choose the ABB CI511-ETHCAT EtherCAT Communication Interface Module?

The ABB CI511-ETHCAT is an EtherCAT communication interface module for ABB AC500 and S500 automation systems, combining high-speed EtherCAT networking with integrated digital and analogue I/O. It provides 8 digital inputs, 8 digital outputs, 4 analogue inputs and 2 analogue outputs in a compact industrial module.

The CI511-ETHCAT supports a broad range of analogue signal types, including voltage, current and resistance-temperature sensors, while its transistor outputs provide 24 V DC switching at up to 0.5 A per channel. The module also incorporates fast counter and electronic cam-switch functionality for demanding high-speed automation applications.

With two RJ45 Ethernet ports providing EtherCAT connectivity and switch functionality through the compatible TU507-ETH or TU508-ETH terminal unit, the CI511-ETHCAT is suited to distributed I/O, coordinated motion and machine-control applications. It supports expansion with up to 10 S500 I/O modules for compatible device configurations.

Key Advantages

  • Integrated EtherCAT communication with digital and analogue I/O.
  • 8 digital inputs and 8 digital outputs for 24 V DC industrial signals.
  • 4 configurable analogue inputs supporting voltage, current and temperature sensors.
  • 2 configurable analogue outputs for voltage and current signals.
  • Built-in fast counter and cam-switch functionality for high-speed machine applications.
  • Two RJ45 Ethernet ports with switch functionality for convenient EtherCAT daisy-chain wiring.
  • Module-wise galvanic isolation between the Ethernet interface and the remainder of the module.
  • Compatible with ABB AC500 PLC systems and S500 I/O architecture.
  • Supports up to 10 S500 I/O modules for compatible device configurations.

Key Features

  • ABB CI511-ETHCAT EtherCAT communication interface module.
  • EtherCAT slave communication interface.
  • 8 digital inputs, 24 V DC.
  • 8 digital outputs, 24 V DC, up to 0.5 A per channel.
  • 4 analogue inputs with 12-bit resolution including sign.
  • Analogue input ranges include 0...10 V, −10...+10 V, 0/4...20 mA, Pt100, Pt1000 and Ni1000.
  • 2 analogue outputs with 12-bit resolution including sign.
  • Analogue output ranges include −10...+10 V and 0/4...20 mA.
  • Fast counter functionality via EtherCAT.
  • 32 electronic cam switches for coordinated high-speed output control.
  • Two RJ45 Ethernet interfaces with integrated switch functionality through the terminal unit.
  • Works with ABB PLCopen motion-control libraries including PS552-MC and PS5611-MC.
  • Compatible with TU507-ETH and TU508-ETH terminal units.
  • Diagnostic LEDs for I/O, network, supply and error status.
  • Compatible with ABB Automation Builder engineering software.

EtherCAT I/O and Electronic Cam Switching for High-Speed Automation

The ABB CI511-ETHCAT combines EtherCAT slave communication with a comprehensive set of integrated I/O channels. Its four analogue inputs can accommodate voltage, current and resistance-temperature signals, while two analogue outputs provide configurable voltage or current control signals.

The module is particularly suited to applications where rapid synchronisation between machine position and outputs is required. Its 32 cam switches can be mapped to digital outputs, with configurable switching positions and speed-related compensation values. ABB documentation specifies a typical 2 ms clamp-to-clamp time over two bus cycles for the EtherCAT cam-switch functionality.

The CI511-ETHCAT also provides fast-counter capability and can be integrated with ABB PLCopen motion-control libraries. Two RJ45 ports enable straightforward EtherCAT network wiring, while the compatible terminal units provide the physical connection for the module and its I/O.

Typical Applications

  • High-speed machine control.
  • Distributed EtherCAT I/O systems.
  • Coordinated motion-control applications.
  • Electronic cam-switch applications.
  • Fast counting and position-dependent output control.
  • Packaging machinery.
  • Printing machines.
  • Assembly systems.
  • Injection moulding machinery.
  • Metal-forming equipment.
  • Robotics and high-speed production machinery.
  • AC500 PLC systems requiring integrated EtherCAT I/O.

Technical Specifications

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IP Rating IP20
Coil / Supply Voltage 20.4–28.8 V DC
Digital Inputs 8
Product Series ABB AC500
Device Type Communication / Function Module
Digital Outputs 8
Analogue I/O 4 AI / 2 AO
Output Type Transistor
Communication EtherCAT
Supported Protocols EtherCAT
Signal Type / Function Analogue, Digital
Number of I/O 20
Voltage 24 V
Manufacturer ABB
Series AC500 / S500
Model CI511-ETHCAT
Order code 1SAP220900R0001
Product type EtherCAT communication interface module
Communication protocol EtherCAT slave
Ethernet interfaces 2 × RJ45 with switch functionality
Digital inputs 8 × 24 V DC
Digital outputs 8 × 24 V DC transistor outputs
Digital output current 0.5 A nominal per channel at 24 V DC
Analogue inputs 4
Analogue input resolution 12-bit including sign
Analogue input signals 0...10 V, −10...+10 V, 0/4...20 mA, Pt100, Pt1000, Ni1000
Analogue outputs 2
Analogue output resolution 12-bit including sign
Analogue output signals −10...+10 V, 0/4...20 mA
Process supply 24 V DC
Typical supply current via UP 0.2 A
Maximum module power dissipation 6 W
Fast counter Supported
Cam-switch functionality 32 cam switches
Expansion Up to 10 S500 I/O modules for compatible device configurations
Terminal units TU507-ETH / TU508-ETH
Weight without terminal unit approx. 125 g
Mounting Via compatible terminal unit on DIN rail or wall mounting arrangement
Product lifecycle Active
HS Code 85389091
Country of Manufacture Germany

Frequently Asked Questions

What is the ABB CI511-ETHCAT used for?

The CI511-ETHCAT is an EtherCAT communication interface module used with ABB AC500 and S500 automation systems, providing integrated digital and analogue I/O together with high-speed EtherCAT communication.

How many I/O channels does the CI511-ETHCAT provide?

The module provides 8 digital inputs, 8 digital outputs, 4 analogue inputs and 2 analogue outputs.

What analogue signals can the CI511-ETHCAT measure?

The four analogue inputs support 0...10 V, −10...+10 V, 0/4...20 mA, Pt100, Pt1000 and Ni1000, with 12-bit resolution including sign.

Does the CI511-ETHCAT support electronic cam switching?

Yes. The CI511-ETHCAT provides 32 electronic cam switches that can be mapped to digital outputs for high-speed, position-dependent machine control.

Which terminal units are compatible with the CI511-ETHCAT?

The CI511-ETHCAT is installed on compatible TU507-ETH or TU508-ETH terminal units, which provide the Ethernet and I/O connections for the module.

Trusted by Industrial Automation Engineers

ABB CI511-ETHCAT combines EtherCAT communication, integrated analogue and digital I/O, fast counter functionality and electronic cam switching in a compact AC500 automation interface for demanding high-speed machine-control applications.